Jewelry manufacturing is a very complex process undergoing a long and tedious procedure making it tough work from the beginning to the very end. Each product undergoes a series of processes before we get the final result as a beautiful jewelry product. A brief description is given below of all the processes in the manufacturing chain.
Design Creation n Sketching
To make a unique piece the very first step is to create a design, this is where the magic begins! An idea of the end product by very talented designers who then makes a sketch of the design for the master molders.Master Molding
Once the sketch is complete with all the fine details it is passed on to the molding department. In the molding department the very experienced master molders then turn the sketch into a master mold which lays the base for the entire process there from. The master mold is a very intricate level of crafting as the final result rests on the master mold.Dye Making
After the master mold is made it is brought to the Dye making department where hundreds and thousands of replicas of the master mold are made for production. The replicas are in the shape of dyes, which are made using hot wax.Casting of Jewelry
The wax replicas are then forwarded to the casting block where the products are casted out of respective metals. Casting again is a very complex process and requires utmost skilled and experienced casters for the desired final product.Foiling n Finishing
: Once the casting process ends and the caster hand over the products to the next department, they are they foiled very carefully for a smooth and soft finish.Stone Making n Assorting
While the products gets casted and foiled the required stones of the correct weight and sizes are cut and made with utmost precision and are then assorted for the final setting which is done once the products leaves the foiling and finishing department.Rhodium Plating
The stone being set, the products are then sent to the plating department where they undergo various treatments for that unique color of Gold or Silver. The products are also then plated with Rhodium as it gives a better finish and increases the shine of products and retains it for long.Checking
In the final stages of the manufacturing the products are then brought to the checking department where each piece is very carefully and properly checked for any defects by very experienced workers and all the defected pieces are returned to the respective departments.Packing
Thus, each piece of jewelry irrespective of its size and weight undergoes a long and complex procedure making each piece as valuable and as unique as the process it endures.
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